Hornady Brass-Cased Boxer-Primed 5.45x39mm Ammunition

Hrachya H
by Hrachya H
Image credit: Hornady

The much anticipated brass-cased Boxer-primed 5.45x39mm ammunition that the AK community has been waiting for for a long time is now available. Hornady now offers such cartridges in their BLACK ammunition line as well as sells the brass cases separately for reloaders.

Photo credit: SG Ammo

The Hornady BLACK brass-cased 5.45x39mm ammunition is loaded with the company’s 60gr V-MAX projectiles. Some of the ballistic data of this cartridge can be seen below.

Image credit: Hornady

Buy Hornady BLACK Brass-Cased 5.45x39mm Ammunition

The box of 20 Hornady BLACK 5.45×39 cartridges is listed on the Brownells website at $14.99 and the box of 50 cartridge cases has a price tag of $27.99. You can also find 5.45x39mm Hornady reloading dies on MidwayUSA with a “Coming Soon” status.

Find Hornady 5.45x39mm Brass Cases

Up to this point, everything available in this caliber was steel-cased ammo – not only in the USA but worldwide (with the exception of military brass-cased 5.45 ammo made in Uzbekistan). The introduction of brass-cased 5.45x39mm ammunition and cases should allow expanding the capabilities of weapons chambered in this caliber in terms of accurizing them and developing new loads tailored for any particular application or projectile. Now, technically, steel-cased ammunition can be reloaded too but that’s a much more troublesome process requiring to unprime Berdan primed cases and the steel, in general, is not even remotely as reloading-friendly as brass. There have also been attempts of forming 5.45x39mm cases from .222 Remington brass but again, nothing will be as good as purpose-built 5.45 brass cases.

These cases should also be interesting for wildcatters allowing to relatively easily create new cartridges. As an instance, yours truly has been experimenting with wildcat cartridge ideas based on the 5.45x39mm case but with some of them, couldn’t go past drawings due to the limitations of the steel case. For example, it is virtually impossible to create a wildcat cartridge like the .311-5.45x39mm shown below because you can’t expand the steel 5.45 necks (with common tools and techniques) to more than 6.5mm caliber or so. Any attempt to neck it up larger than that will result in a split neck.

A rough mockup (using Hornady images) of what could the .311-5.45x39mm wildcat cartridge (on the left) look like.

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Hrachya H
Hrachya H

Managing Editor Being a lifelong firearms enthusiast, Hrachya always enjoys studying the history and design of guns and ammunition. Should you need to contact him, feel free to shoot him a message at Hrachya@TheFirearmBlog.com

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  • Armed Partisan Armed Partisan on Jan 13, 2020

    In 2010, Kel-Tec developed a "5.7x40mm Kel-Tec" round based on the 5.45x39 conceptually, but it used an 80grn .224" VLD projectile and shortened .223 Remington brass because nobody made brass 5.45x39 cases. This was back when surplus 5.45 ammo was very cheap, and ARs in 5.45 were the new hotness; at least two prototype SU-16s were made in 5.45x39. Then all that dried up, and since 5.7x40 Kel-Tec was essentially a match round by a pop-and-drop company, it was shelved. Mores the pity, since it had higher retained energy at 350m than 7.62x39 or 6.8 SPC.

  • Nathaniel F. Nathaniel F. on Jan 19, 2020

    Finally.

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