Berger has announced that development on its long-awaited 6.5mm 130gr AR Hybrid OTM bullet has completed and the new bullet is entering production. From Berger’s blog:

We are thrilled to announce that our recent tests were successful and our new 6.5mm 130gr AR Hybrid OTM Tactical bullet will soon be released to the public.

For the past few years the Berger Bullets team has had to put all new product projects on hold due to overwhelming demand for our existing product lines exceeding our production capacity. The 6.5mm 130gr Match AR Hybrid OTM Tactical bullet was one such project. Tooling was made for this new design just before the industry surge took place in late 2012.

Finally, thanks to new machinery coming online and the industry surge beginning to calm down, we are able to release designs that have been in the works for several years now. This is the first of many new designs that will be introduced in the coming years.

Our Chief Ballistician, Bryan Litz, has written the following article detailing the thought process behind the design of this brand new bullet.

Behind the Design

Intelligent bullet design and selection begins with an understanding of application constraints. For bullets that will be used in unlimited rifles, there are few constraints and performance can truly be maximized. However, many shooting applications have realistic constraints such as magazine feeding of loaded rounds. In constrained applications, you need to ask the question: “What’s the best bullet that will work within the constraints of my shooting application?”

The new Berger 6.5mm 130 grain AR Hybrid OTM Tactical bullet is specifically optimized for maximum performance in magazine length ammo.

6.5mm cartridges are the second most common cartridges used by top shooters in many of the Precision Rifle Series (PRS) matches, with 6mm being the most common. These kinds of tactical matches all have stages that require repeating rifles either AR-10 platforms or bolt guns, so magazine feeding is a must. Recognizing that Berger did not have an option that was truly optimized for this particular application, we went to work and the latest 6.5mm Hybrid is the result.

What makes this bullet optimal for magazine length ammo? To start with, the nose of the bullet is constrained in length so that when it’s loaded to mag length in 6.5mm cartridges such as the 6.5mm Creedmoor, 260 Remington and 6.5×47 Lapua, the nose of the bullet won’t be pushed below the case mouth. This can be an issue with some of the heavier 6.5mm bullets like the 140’s. Furthermore, the hybrid ogive design is not sensitive to jump distance like some other designs such as the VLD.

Another consideration of length constrained ammo is how much of the bullet is pushed down into the case. The inside of the case is for powder, and the more space you take up with bullet, the less powder you can fit in. Less powder means less total energy available, and muzzle velocity is depressed. A bullet weight of 130 grains is an optimal balance between external ballistic performance (BC) and internal case capacity considerations which translate into muzzle velocity. Further to this objective, the AR Hybrid has a minimal air gap in the front of the nose, which allows the bullet to have an even shorter OAL. When dealing with length constrained designs, you need to pack as much bullet into as little length as possible to optimize overall performance. Another advantage of making the bullet shorter is that stability, including transonic stability is improved.

Although this design is length constrained, the combination of a hybrid ogive and 7 degree Boat Tail produce a very respectable G7 form factor of 0.920 which is within 1% of the popular 6mm 105 grain Hybrid. See below for full live fire ballistic performance data.

The 6.5mm 130 grain AR Hybrid will be barely stable from a 1:9” twist, and reaches full stability from a 1:8” twist which is common for many 6.5mm rifles. Visit the Berger Bullets twist rate calculator to get more detailed stability information on your specific barrel twist, muzzle velocity and environment.

The new Berger bullet is an exciting development for competition shooters using 6.5mm rifles feeding from AR-type magazines. The bullet is designed to be seated within the magazine in popular calibers like the 6.5 Creedmoor and 6.5×47 Lapua, while providing those shooters with a bullet competitive in ballistic coefficient with the excellent Berger 6mm 105gr Hybrid.