How Sig Sauer Pistols are Made

For a “gun guy,” few things are cooler than being able to visit the factory where some of your very own firearms were made. While in Europe, I had the opportunity to visit a number of different factories, including Sig Sauer’s plant in Eckernförde, Germany. The trip took many hours, and easily could have taken many more, for there was much to see and do. I learned a great deal about Sig and its employees, and even met the man who did all the hand-fitting on my Sig X-Five Tactical.

One of my goals on this trip was to gather useful or interesting facts and information about how the manufacturers we visited made their products. To this end, while at Sig, I attempted to take photographs or video of the P226 being manufactured from start to finish. This didn’t turn out to be entirely possible to do, because not every single part was being manufactured when we visited. If you have a sharp eye, you might notice P220, P229 or SigPro components being manufactured instead of P226 components.

However, I think you’ll still like – and learn from – this video. It’s about as short as I could make it while still describing the major processes. Enjoy!

How Sig Sauer Pistols are Made

Addendum: After the video was published, Sig Sauer informed us that the German-manufactured SIG 516 rifles are in fact made in Eckernförde.

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24 Responses to “How Sig Sauer Pistols are Made”

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  1. ptr911wrote on May 27th, 2011 at 5:14 am Link To Comment | Reply To Comment

    Yeah. That’s kind of why I was concerned about it. My memory is hazy as to the exact numbers but I seem to remember that the round count was so low as to be noticeable. In browsing the various forums, I see people complaining about premature wear on the slide rails, but nothing about catastrophic frame failures.

    Please rate this comment: Thumb up 0 Thumb down 0
  2. jdun1911wrote on May 25th, 2011 at 5:27 am Link To Comment | Reply To Comment

    Great video.

    kvalseth,

    HK factory video is here.
    http://rpginn.com/index.php?option=com_content&task=view&id=117&Itemid=39

    ptr911,

    2k to 3k frame failure on P22X? That’s not a lot. In fact it about two or three days worth of training in an advance pistol class. I would like to see the report too if it is true.

    Please rate this comment: Thumb up 0 Thumb down 0
  3. Thousand_Masterwrote on May 24th, 2011 at 3:38 pm Link To Comment | Reply To Comment

    I wouldn’t mind seeing the extended, non cut version, personally. I must have watched that tantalizingly short video at least 10 times by now.

    Please rate this comment: Thumb up 0 Thumb down 0
  4. William C.wrote on May 23rd, 2011 at 7:37 am Link To Comment | Reply To Comment

    Personally, I think the US military should have gone with the P226 over the Beretta 92 back during the XM9 competition. Fine gun.

    Please rate this comment: Thumb up 0 Thumb down 0
  5. ptr911wrote on May 22nd, 2011 at 6:28 pm Link To Comment | Reply To Comment

    I’ve heard a rumor from a fairly well-informed source that the recent production P22X pistols were suffering from frame failures after round counts in the ballpark of 2k to 3k. The story is that one of the Swiss federal counterterrorism squads was having so many problems that they have switched to the Sphinx pistols instead.

    Can anyone confirm if the frame failures are a real problem?

    Please rate this comment: Thumb up 0 Thumb down 0
  6. Cameronwrote on May 22nd, 2011 at 3:36 am Link To Comment | Reply To Comment

    Extremely cool!

    Please rate this comment: Thumb up 0 Thumb down 0
  7. MarcWwrote on May 22nd, 2011 at 3:16 am Link To Comment | Reply To Comment

    @Kvalseth
    There’s a German documentary showing the HK factory called “Die Waffenschmiede” on youtube.

    Please rate this comment: Thumb up 0 Thumb down 0
  8. snmpwrote on May 22nd, 2011 at 12:04 am Link To Comment | Reply To Comment

    Many french membres of interal security force have problem with SP2022 (Sig Pro with picatinny Rail) : quick worn off Bluing, brack of the grip ….

    Please rate this comment: Thumb up 0 Thumb down 0
  9. Billwrote on May 21st, 2011 at 3:10 pm Link To Comment | Reply To Comment

    Awesome video! Gun manufacturing is really quite interesting.

    Please rate this comment: Thumb up 0 Thumb down 0
  10. andrewwrote on May 21st, 2011 at 2:35 pm Link To Comment | Reply To Comment

    kvalseth/Arifonzie: HK informed us that tours were limited to military and law enforcement, and we were unable to get approval from Glock in time. Our visit to Sig had to be approved by the Sauer CEO himself. It’s understandable that these companies limit access due to the anti-gun culture in Europe, and the potential for footage to be used in “hit pieces” against the companies involved.

    Ross: I haven’t been to Exeter, but I would like to go. Same with Accokeek. As you said, it would be interesting to see how they each operate.

    Please rate this comment: Thumb up 0 Thumb down 0
  11. Francis Xwrote on May 21st, 2011 at 2:13 pm Link To Comment | Reply To Comment

    A very well done video! Both organization and content are excellent. I’ve often wondered what modern gun manufacturing was like.

    Please rate this comment: Thumb up 0 Thumb down 0
  12. Rosswrote on May 21st, 2011 at 10:20 am Link To Comment | Reply To Comment

    Have you been to the SigSauer USA factory in NH? I would be very curious to know how a German and American facility operate differently, especially given the autonomy Exeter has.

    The company I work for has a contract to provide some robotic work cells to Exeter, but I’m nowhere close to the project unfortunately.

    Please rate this comment: Thumb up 0 Thumb down 0
  13. Stevenwrote on May 21st, 2011 at 4:19 am Link To Comment | Reply To Comment

    Awesome! Makes me want to go build my own right now.

    Please rate this comment: Thumb up 0 Thumb down 0
  14. GeoffHwrote on May 21st, 2011 at 3:54 am Link To Comment | Reply To Comment

    I enjoyed the video. It is interesting to see how the guns are made.

    Please rate this comment: Thumb up 0 Thumb down 0
  15. JMDwrote on May 21st, 2011 at 3:38 am Link To Comment | Reply To Comment

    Awesome video.

    Please rate this comment: Thumb up 0 Thumb down 0
  16. fw226wrote on May 21st, 2011 at 3:06 am Link To Comment | Reply To Comment

    I enjoyed this a lot! Thanks for the tour. Cool to see what went into my 226.

    Please rate this comment: Thumb up 0 Thumb down 0
  17. Dwrote on May 21st, 2011 at 1:27 am Link To Comment | Reply To Comment

    Best vid ever!

    Thank you for doing this!!!

    Now I know what that little DE on my older P226 barrels means in terms of quality. Too bad Sig is cutting ever corner they can in the US these days.

    Please rate this comment: Thumb up 0 Thumb down 0
  18. Arifonziewrote on May 20th, 2011 at 9:55 pm Link To Comment | Reply To Comment

    Great video! Love these behind the scenes looks at factory’s , please could you do one on Heckler & Koch at some point if possible?

    Please rate this comment: Thumb up 0 Thumb down 0
  19. kvalsethwrote on May 20th, 2011 at 7:12 pm Link To Comment | Reply To Comment

    Great video! Now tour the HK and GLOCK factories so we can settle the debate once and for all.

    Please rate this comment: Thumb up 0 Thumb down 0
  20. Mike Swrote on May 20th, 2011 at 5:26 pm Link To Comment | Reply To Comment

    That was fantastic! I’m going to run out and buy an X-Five now!

    Please rate this comment: Thumb up 0 Thumb down 0
  21. Jeffwrote on May 20th, 2011 at 3:26 pm Link To Comment | Reply To Comment

    Good job guys! You guys, excellent narration Andrew.

    Please rate this comment: Thumb up 0 Thumb down 0
  22. andrewwrote on May 20th, 2011 at 2:48 pm Link To Comment | Reply To Comment

    Thanks Steve! I think the quality of the video would have been higher if you’d been along…

    Please rate this comment: Thumb up 0 Thumb down 0
  23. Steve (The Firearm Blog)wrote on May 20th, 2011 at 2:40 pm Link To Comment | Reply To Comment

    Ben, its fixed.

    Please rate this comment: Thumb up 0 Thumb down 0
  24. Steve (The Firearm Blog)wrote on May 20th, 2011 at 2:38 pm Link To Comment | Reply To Comment

    Andrew, awesome video! I wish I had been there with you :)

    Please rate this comment: Thumb up 0 Thumb down 0
  1. snmpwrote on May 22nd, 2011 at 12:04 am Link To Comment | Reply To Comment

    Many french membres of interal security force have problem with SP2022 (Sig Pro with picatinny Rail) : quick worn off Bluing, brack of the grip ….

    Please rate this comment: Thumb up 0 Thumb down 0
  2. MarcWwrote on May 22nd, 2011 at 3:16 am Link To Comment | Reply To Comment

    @Kvalseth
    There’s a German documentary showing the HK factory called “Die Waffenschmiede” on youtube.

    Please rate this comment: Thumb up 0 Thumb down 0
  3. Billwrote on May 21st, 2011 at 3:10 pm Link To Comment | Reply To Comment

    Awesome video! Gun manufacturing is really quite interesting.

    Please rate this comment: Thumb up 0 Thumb down 0
  4. andrewwrote on May 21st, 2011 at 2:35 pm Link To Comment | Reply To Comment

    kvalseth/Arifonzie: HK informed us that tours were limited to military and law enforcement, and we were unable to get approval from Glock in time. Our visit to Sig had to be approved by the Sauer CEO himself. It’s understandable that these companies limit access due to the anti-gun culture in Europe, and the potential for footage to be used in “hit pieces” against the companies involved.

    Ross: I haven’t been to Exeter, but I would like to go. Same with Accokeek. As you said, it would be interesting to see how they each operate.

    Please rate this comment: Thumb up 0 Thumb down 0
  5. Francis Xwrote on May 21st, 2011 at 2:13 pm Link To Comment | Reply To Comment

    A very well done video! Both organization and content are excellent. I’ve often wondered what modern gun manufacturing was like.

    Please rate this comment: Thumb up 0 Thumb down 0
  6. Cameronwrote on May 22nd, 2011 at 3:36 am Link To Comment | Reply To Comment

    Extremely cool!

    Please rate this comment: Thumb up 0 Thumb down 0
  7. ptr911wrote on May 22nd, 2011 at 6:28 pm Link To Comment | Reply To Comment

    I’ve heard a rumor from a fairly well-informed source that the recent production P22X pistols were suffering from frame failures after round counts in the ballpark of 2k to 3k. The story is that one of the Swiss federal counterterrorism squads was having so many problems that they have switched to the Sphinx pistols instead.

    Can anyone confirm if the frame failures are a real problem?

    Please rate this comment: Thumb up 0 Thumb down 0
  8. ptr911wrote on May 27th, 2011 at 5:14 am Link To Comment | Reply To Comment

    Yeah. That’s kind of why I was concerned about it. My memory is hazy as to the exact numbers but I seem to remember that the round count was so low as to be noticeable. In browsing the various forums, I see people complaining about premature wear on the slide rails, but nothing about catastrophic frame failures.

    Please rate this comment: Thumb up 0 Thumb down 0
  9. jdun1911wrote on May 25th, 2011 at 5:27 am Link To Comment | Reply To Comment

    Great video.

    kvalseth,

    HK factory video is here.
    http://rpginn.com/index.php?option=com_content&task=view&id=117&Itemid=39

    ptr911,

    2k to 3k frame failure on P22X? That’s not a lot. In fact it about two or three days worth of training in an advance pistol class. I would like to see the report too if it is true.

    Please rate this comment: Thumb up 0 Thumb down 0
  10. Thousand_Masterwrote on May 24th, 2011 at 3:38 pm Link To Comment | Reply To Comment

    I wouldn’t mind seeing the extended, non cut version, personally. I must have watched that tantalizingly short video at least 10 times by now.

    Please rate this comment: Thumb up 0 Thumb down 0
  11. William C.wrote on May 23rd, 2011 at 7:37 am Link To Comment | Reply To Comment

    Personally, I think the US military should have gone with the P226 over the Beretta 92 back during the XM9 competition. Fine gun.

    Please rate this comment: Thumb up 0 Thumb down 0
  12. Rosswrote on May 21st, 2011 at 10:20 am Link To Comment | Reply To Comment

    Have you been to the SigSauer USA factory in NH? I would be very curious to know how a German and American facility operate differently, especially given the autonomy Exeter has.

    The company I work for has a contract to provide some robotic work cells to Exeter, but I’m nowhere close to the project unfortunately.

    Please rate this comment: Thumb up 0 Thumb down 0
  13. Stevenwrote on May 21st, 2011 at 4:19 am Link To Comment | Reply To Comment

    Awesome! Makes me want to go build my own right now.

    Please rate this comment: Thumb up 0 Thumb down 0
  14. Mike Swrote on May 20th, 2011 at 5:26 pm Link To Comment | Reply To Comment

    That was fantastic! I’m going to run out and buy an X-Five now!

    Please rate this comment: Thumb up 0 Thumb down 0
  15. Jeffwrote on May 20th, 2011 at 3:26 pm Link To Comment | Reply To Comment

    Good job guys! You guys, excellent narration Andrew.

    Please rate this comment: Thumb up 0 Thumb down 0
  16. andrewwrote on May 20th, 2011 at 2:48 pm Link To Comment | Reply To Comment

    Thanks Steve! I think the quality of the video would have been higher if you’d been along…

    Please rate this comment: Thumb up 0 Thumb down 0
  17. Steve (The Firearm Blog)wrote on May 20th, 2011 at 2:40 pm Link To Comment | Reply To Comment

    Ben, its fixed.

    Please rate this comment: Thumb up 0 Thumb down 0
  18. kvalsethwrote on May 20th, 2011 at 7:12 pm Link To Comment | Reply To Comment

    Great video! Now tour the HK and GLOCK factories so we can settle the debate once and for all.

    Please rate this comment: Thumb up 0 Thumb down 0
  19. Arifonziewrote on May 20th, 2011 at 9:55 pm Link To Comment | Reply To Comment

    Great video! Love these behind the scenes looks at factory’s , please could you do one on Heckler & Koch at some point if possible?

    Please rate this comment: Thumb up 0 Thumb down 0
  20. GeoffHwrote on May 21st, 2011 at 3:54 am Link To Comment | Reply To Comment

    I enjoyed the video. It is interesting to see how the guns are made.

    Please rate this comment: Thumb up 0 Thumb down 0
  21. JMDwrote on May 21st, 2011 at 3:38 am Link To Comment | Reply To Comment

    Awesome video.

    Please rate this comment: Thumb up 0 Thumb down 0
  22. fw226wrote on May 21st, 2011 at 3:06 am Link To Comment | Reply To Comment

    I enjoyed this a lot! Thanks for the tour. Cool to see what went into my 226.

    Please rate this comment: Thumb up 0 Thumb down 0
  23. Dwrote on May 21st, 2011 at 1:27 am Link To Comment | Reply To Comment

    Best vid ever!

    Thank you for doing this!!!

    Now I know what that little DE on my older P226 barrels means in terms of quality. Too bad Sig is cutting ever corner they can in the US these days.

    Please rate this comment: Thumb up 0 Thumb down 0
  24. Steve (The Firearm Blog)wrote on May 20th, 2011 at 2:38 pm Link To Comment | Reply To Comment

    Andrew, awesome video! I wish I had been there with you :)

    Please rate this comment: Thumb up 0 Thumb down 0

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